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Illinois DOT Permit Office

Illinois oversize load rules

Legal limits, pilot car requirements, travel restrictions, superload thresholds and permit fees for oversize and overweight loads in Illinois.

Verified 2026-10-21 against the sources listed belowIllinois DOT Permit Office permit officeCheck a load through Illinois →

Legal limits without a permit

Width8′6″
Height13′6″
Length53′ semitrailer · 65′ overall on non-designated highways · 42′ single vehicle
Weight80,000 lb gross on 5 or more axles

At a glance

Escorts8 escort rules, starting at 14′6″ wide
Superload2 review triggers (height, width)
Travel4 restrictions (curfews, night, holidays)
Fees3 published fee lines

Escort (pilot car) requirements

Pro members see the full Illinois escort rules:
  • 8 width, height and length thresholds with the escort count for each
  • Police escort triggers
  • Overhang and route-type conditions
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Travel restrictions

Pro members see the full Illinois travel restrictions:
  • 4 restrictions: curfews, night travel, weekends and holidays
  • Which ones apply to a given load size
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Superloads

Pro members see the full Illinois superload rules:
  • Exact thresholds and what the state requires past them
  • Lead times, route surveys and police escort conditions
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Permit fees

Pro members see the full Illinois permit fees:
  • 3 published fee lines with links to the fee schedule
  • Validity periods and add-on charges
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Common questions

When does a load need a pilot car in Illinois?

Later than most states: over 14′6″ wide, over 14′6″ high or over 110′ long. Two of those together need two escorts; over 16′ wide or 145′ long needs three.

Can oversize loads travel on Sundays in Illinois?

Only loads up to 12′ wide, 13′6″ high and 115′ long, which may run seven days a week in daylight. Larger loads run weekdays and Saturday morning only.

How tall can a load be in Illinois?

The practical maximum is 15′. From 16′ a route survey is required, and from 17′ every overhead utility owner must be contacted.

Sources

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